Optimize the electric field design: Reasonable electric field design is crucial to improve demisting efficiency and reduce energy consumption. By accurately calculating the electrode spacing, the electric field distribution can be made more uniform, which can enhance the capture ability of droplets. For example, the use of new barbed wire electrodes can produce stronger corona discharge at a lower voltage than traditional electrodes, effectively improving the demisting efficiency while reducing power consumption.
Improve the flushing system: An efficient flushing system can promptly remove dust and droplets on the electrode surface and maintain good operation of the equipment. Optimize the spray angle and flow rate of the flushing water to ensure that the electrode surface is fully flushed to avoid the influence of dust accumulation on the electric field strength. The use of circulating water flushing combined with a water purification device can reduce water resource waste and energy consumption, while ensuring the flushing effect and indirectly improving the demisting efficiency.
Optimize airflow distribution: Uniform and stable airflow distribution helps to improve the demisting efficiency. A reasonable airflow distribution device, such as a porous plate, a guide vane, etc., is set at the air inlet of the wet electric demister to make the gas pass through the electric field area evenly. This can avoid short-circuiting of airflow, giving droplets more opportunities to interact with the electric field, thereby improving demisting efficiency and reducing energy consumption caused by uneven airflow.
Choose a suitable power supply: Using a high-frequency power supply or a pulse power supply can significantly improve demisting performance and reduce energy consumption. High-frequency power supplies can provide a more stable electric field and improve the utilization efficiency of corona current; pulse power supplies can provide high-voltage pulses in a short time, enhance the charging capacity of tiny droplets, and improve demisting efficiency. At the same time, the intelligent power supply control system can adjust the power output in real time according to the working conditions to further reduce energy consumption.
Optimize equipment structure: Optimize the internal structure of the wet electric demister to reduce gas flow resistance. For example, the shape and arrangement of the dust collecting electrode can be reasonably designed to reduce airflow turbulence and make the gas flow smoother. Reducing equipment resistance can reduce fan energy consumption, while ensuring the stability of airflow in the electric field, which is conducive to improving demisting efficiency.
Use efficient demisting materials: Coating or using demisting materials with special properties on the surface of the dust collecting electrode can enhance the adsorption and capture ability of droplets. For example, some hydrophilic materials can make the mist droplets adhere to the dust collecting electrode more easily, making it easier to collect and remove them, thereby improving the demisting efficiency. The application of new materials may also reduce the operating energy consumption of the equipment and improve the overall performance.
Application of intelligent control system: Introduce intelligent control system to monitor the operating parameters of the equipment in real time, such as electric field voltage, current, air flow speed, temperature, etc. According to these parameters, the system automatically adjusts the operating status of the equipment, such as power output, flushing cycle, etc., to achieve the best demisting efficiency and minimum energy consumption. Through intelligent management, the operation of the equipment can be flexibly adjusted according to the actual working conditions to improve energy utilization efficiency and demisting effect.
